Analyzing wind-turbine performance data provided by the National Renewable Energy Lab in Golden, CO, UC San Diego researchers were successful in developing a new wind/hydro turbine design tool that merges the capability of traditional CAD-CAM systems with structural analysis tools to expedite and optimize designs.The main principle behind the framework is the use of the same geometry representation for geometric modeling, simulation, and design optimization of blade structures. The invention allows the user (engineering designer and/or analyst) to seamlessly integrate the following steps: Create a 3D model of the blade. The “blade” is an aerodynamically or hydrodynamically optimized shape that is mounted on a rotor of a turbine that operates to extract energy from a fluid medium. The 3D model contains the skin (outer shell) and the structural reinforcement elements, such as spar caps and shear webs. The geometry representation makes use of standard computer-aided design (CAD) technology, such as non-uniform rational B-spline (NURBS) surfaces. The NURBS patches (individual surfaces) are joined with simple geometric continuity, which does not allow gaps or overlaps in the geometry. This is essential for the next step.Perform structural analysis of the blade. Once the model is created, the designer and/or analyst assigns material properties to individual patches and defines loading conditions for the type of structural analysis he/she wants to perform. The software outputs the appropriately connected NURBS surfaces for structural simulation using isogeometric analysis (IGA). IGA works directly with the same geometric representation of the blade as used for blade geometric modeling in step 1. The output of a structural simulation includes the blade displacement, strain, stress, and other information that is of interest to the designer/analyst. Inspect simulation results and alter the design based on the outcome of the inspection. Because the structural analysis makes use of the same functional description as the geometrical model, the output of step 2 is in the format that is readable by the software where the model was created in the first place, thus enabling the designer/analyst to look at the results, make modifications on the spot, and send the model for another round of analysis, if necessary.Return the optimized blade design for manufacturing. The same functional description employed in the geometric design, analysis, and optimization may be returned for manufacturing, which is the added benefit of the invention.
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